My Ae92 Build

[dannyboy86]

Looks awesome, and that carpet looks so lush. I'm not suprised about the condition of the water when you rinsed it off! Actually I like how you did those tail lights I might do the same thing :blush:

 

Will look great when its finished, can't wait to see it :y:

 

Yeah I was quite happy with the carpet. The back seat area looks brand new and the front pretty good aswell. They guy didn't drive the car much so that was a bonus.

 

The tail lights came out quite well. I must masked them all up, rub them back, plastic primed them and the gloss black over it.

 

Just trying to make the car look tasteful not doing anything that would give the cops a reason to pull you over for.

[dannyboy86]

Got more work done on the car today, put all the rest of the interior plastics in. Replaced all the old screws with brand new black screws, looks so much better!

 

 

 

Put all the ae93 sx interior seats in. Seats need a really good cleaning, going to hire one of those carpet cleaners from woolies.

Bought the interior off some guy who didn't tell me that there was cigarette burn marks in the driver seat, so I was pretty pissed about that when I took the seat cover off...I should of checked when buying them but was in a rush. Anyways they will be covered with some spare snaps on I have.

 

 

 

 

Put the little windows in both sides and all the door rubbers, window rubbers and silicone sprayed all the tracks so they glide better.

 

 

[carbonboy]

Had to buy a new spray painting mask after speaking to a few spray painters because the mask I was using hasn't got the correct filters for 2k paints. So invested in an awesome Sundstrom mask.

 

:y:

 

Good bit of gear, I was donated one my dad was given at work one time, never used. :P Those pre-filters you can buy in like packs of 5 or so are a good investment too, helps get a little more life out of the filter cartriges. Which I'm guessing are now the vapour type? :wink: :)

 

:o

 

Wow, great work on the car. It looks fantastic! Bag & tag for the win. :D

[Ben-89]

Being so clean and well presented would only attract positive attention. But its the little

details which bring the car over the line too. I really like it and can understand the work

put in as Ive done the same but to a smaller extent.

[dannyboy86]

So got a little bit of wood work happening today and remade the spare wheel cover because it was cracked, corner snapped off and was very warped.

Ended up doing it it 6mm masonite for some extra support. Nearly double the thickness of the original stuff.

 

 

 

 

Just got to get another tool clip for it.

[Ben-89]

Nice, those early model SX seats definetley look the part. I'm sure you'll sort out the Cigarette burn :wink: Now with the spare wheel cover arent they slightly contoured to suit the pressing of the floor? Yours seems very flat or are you going to just pop it in and then screw it down with the knob. Looks good regardless, better than the original wafer type!

Edited October 1, 2011 by Ben-89

[Kid-Ae]

Another tip with the boot floor -

 

Get some cardboard and scissors, some tape and a stanley knife. Make a template of the entire boot floor with cardboard cuts taped together. When it's at the desired shape, remove from boot and trace onto thicker sheeting (even 6mm masonite is plenty, keeps the weight down too). Cut out boot piece, then from that, trace out a trapdoor for the spare wheel. Hinge the trapdoor or simply make a subframe for it to sit against. I know it sounds like a lot of work, but it will give you a completely flat boot, and in the 92's, that's not the easiest to find .

 

Car's looking fantastic mate!

[dannyboy86]

Nice, those early model SX seats definetley look the part. I'm sure you'll sort out the Cigarette burn :wink: Now with the spare wheel cover arent they slightly contoured to suit the pressing of the floor? Yours seems very flat or are you going to just pop it in and then screw it down with the knob. Looks good regardless, better than the original wafer type!

 

 

Yeah the original has a slight contour so the one I made sits up a bit but all in all its not a problem.

 

 

 

Another tip with the boot floor -

 

Get some cardboard and scissors, some tape and a stanley knife. Make a template of the entire boot floor with cardboard cuts taped together. When it's at the desired shape, remove from boot and trace onto thicker sheeting (even 6mm masonite is plenty, keeps the weight down too). Cut out boot piece, then from that, trace out a trapdoor for the spare wheel. Hinge the trapdoor or simply make a subframe for it to sit against. I know it sounds like a lot of work, but it will give you a completely flat boot, and in the 92's, that's not the easiest to find .

 

Car's looking fantastic mate!

 

 

Sounds like a good idea, it would look good to have a completely flat boot. :y:

Edited October 8, 2011 by dannyboy86

[dannyboy86]

Project rolla has been coming along nicely. Got the car pretty much back all back together minus and a few little things.

I have washed the rear boot carpet but just have to replace the carpet sponge underlay because it was pretty beat up and had tears in it.

 

My buffer still hasn't arrived so I ended up borrowing a mates buffer because I couldn't wait any longer. So I ended up cutting and buffing the car and it came out really nice, after that I hand polished the car with super resin polish and then did extra gloss protection. You leave that stuff on for an hour and then hand buff it off and the gloss and smoothness is incredible.

 

All that's left is cut and buff the front bumper, polish and protect it and put a few odds and ends on.

 

 

Put the door cards and trims on, not happy with the little ash tray parts on the trims so going to source out some better looking ones.

 

 

 

Got the rear hatch garnish on after spaying gloss black to match. Not happy with the rubber seal at the back how it sticks up so I will try and get a new seal or a better condition seal.

 

 

Few shots after cut and buffing

 

 

 

I mask up each door when buffing so I don't burn through any corners or edges, not buffed yet.

 

 

 

 

Left side complete

 

 

Time for the right side

 

 

Only run I get in the paint is inside the right grille...luckily you don't see it because its covered.

 

 

 

After hand polish and gloss protection

 

 

 

 

 

Rear bumper attached and cleaned back window

 

[Ben-89]

Excellent work, its a different car! If you want those ash tray look a like grab handles

keep an eye out for the Series 1 csx trim level. I'll suggest looking at the Seca as they appear to be more common on that trim level compare to the hatchbacks :y: .

[dannyboy86]

Excellent work, its a different car! If you want those ash tray look a like grab handles

keep an eye out for the Series 1 csx trim level. I'll suggest looking at the Seca as they appear to be more common on that trim level compare to the hatchbacks :y: .

 

Thanks for the tip. Ive got to go out to pick and pay less and pick up a few little pieces for the car. I will definitely keep and eye out for the Seca's.

[dannyboy86]

Just finishing up the corolla getting it ready for blue slip next week some time.

Got the quarters and mud guards on and put the side grilles on. Had to remove pretty much all the plastic from the rear just to put these grilles on because they screw is from behind.

 

 

Went to carpet court and got some off cut underlay and re-underlay the rear boot carpet

 

Some pictures of the front windscreen before the new one gets put in.

 

 

Well the guy came and removed the front windscreen and we found rust underneath it. So he left it and I told him to come back tomorrow and it will be ready and prepped for him to put it in.

 

 

Got to work and masked off the windscreen and started to grind off the the rust and uneven areas. Then used the wire brush on the pitted area that couldn't be reached with the angle grinder.

After all that it revealed 4 small holes from were the rust has eaten through. So I rust treated the the hole windscreen area.

 

 

They were to small for me to get the welder in there and I don't have the correct welder for the job so decided to just bog up the holes because they where small holes.

 

 

Sanded off the bog and white primed the seal area.

 

[dannyboy86]

Guy came this afternoon and put the window in.

 

1 step closer to rego! can't wait to get her on the road.

 

 

The guy that came and did my windscreen, I would highly recommended him. He has done other friends cars in the past and they have never had a problem.

I got a windscreen done by o'brien about 4 weeks ago through insurance purposes for my other corolla and I'm already having headaches with it.

 

O'brien quoted $690 supplied and fitted including molding. He did the same thing for $250 with the same glass that o'brien use.

 

So if you live in the Sydney metro area and need glass give him a call

Justintime Autoglass

0414 307 230

Edited October 13, 2011 by dannyboy86

[Ben-89]

Thats more like it! Just as well the old screen was buggered so you could pull it out and clean under it. And that seal finishes it off nicely, top work :y: Have you come across the CS-X handle plasics?

[dannyboy86]

Thats more like it! Just as well the old screen was buggered so you could pull it out and clean under it. And that seal finishes it off nicely, top work :y: Have you come across the CS-X handle plasics?

 

Yeah it was a blessing in disguise. Nah haven't come across the handle plastics. I went out to pick and payless and there was nothing! There was a seca sx with all the extras like electric windows and all. Unmolested from the hoards of people so I was lucky to get the little clock that goes above the original tape deck so can't wait to put that in. I didn't get the centre console that has the double lid.

I pick up some seca ninjastar alloy wheels with rubber the only problem it didn't come with centre caps. I've just got to source out some caps for it.