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Posted

Hi there guys, I'll start with my old ride tha is now owned by a memeber of this site.

 

I owned built a ae71 panel van with 4age 20v turbo.

 

PV 4age 20v - wiseco turbo pistons

- standard rods

- ARP head studs

- Cometic gasket

- steampipe turbo mani

- tial 38mm wastegate

- garrett gt2851

- ARE IC with custom alloy piping

- custom airbox ( QTB retained )

- 3" exhaust

- supra 5 speed

- supra turbo side feed injectors

- bosch pump.

 

There is so much more, but new owner can describe.

 

Some pics

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This is my recently purchased ae71. Full stock with a cracked head, so I also just purchased a 4age bp that will be fitted very soon & become the new daily to give the pocket a rest on fuel from the vr4.

 

I will keep you guys updated on the build, but a couple pics.

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Posted (edited)

The cooling system on the 20v I did most myself but the welding parts got done by a mate. Firstly I removed the thermostat housing on the rear & cut a plate & fitted the temp guage sensor & turbo feed pipe. I cut the pipe at the rear of the water pump & routed the lower section to the bottom radiator hose & the top pipe to the top radiator pipe. I plumbed the turbo water return to it.

 

I also fitted an ae82 therstat housing (the 1 that bolts on the gearbox ) into lower radiator pipe ( I should have some pics at home. I used a excel standard radiator with twin 10" & it worked a treat.

 

I had the 20v mounted in a rear wheel drive car since 1999. I had it in a 1971 GA Galant. That motor was then remove & fitted to the corolla in 2005. It was that long ago I did all that I forget the exact details of how I did it.

 

I did check your site & you have some great stuff.

Edited by ozyvr4
Posted

Started to clean the engine up up before install. Had the covers acid dipped to remove all the crappy paint & gave a new coat of red. Filed the tops of the letters back. Next will be a new timing belt & intake manifold acid dipped & painted ( & intake gaskets replaced ).

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Some wheels I havs had sitting around. I sometimes put the on the galant.

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  • 2 weeks later...
Posted

Hope to be getting the car home tomorro.

 

Got a couple pics of it today.

 

 

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I hope to have the motor bolted in in a couple weeks, then mod the fuel system & find some headers.

  • 3 weeks later...
Posted

Some progress on the car today. I removed the old 4ac block & fitted the 4age.

 

Standard converter for the moment to see how it goes. I will remove the box & get a converter latter in the year after its running.

 

I will start fitting the harness this week hopefully.

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  • 3 weeks later...
Posted

Some more progress. I fitted the auto cooler & ae86 alloy radiator. Still have to fit an engine cooler, fuel pump & line but hope to get that done today.

 

I also cleaned up the wiring to give the bay a clean look.

 

I hope to crank it over next week, just need the time to finish it off.

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Posted

A Little more done today. I mounted the fuse under the front guard. I will have to build a splash tray for it so when it rains it stays dry. I also made the fuel feed line. I found a 3m length of 8mm ID steel pipe at bunnings that just needed some bending to run along the floor pan. It looks very neat under there.

 

I played around with my spare VR4 wheels. I think with some lowered springs & lower profile tyres it should look good.

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Posted

I thought i would play the images I had to see if a little atitude would help the look. Tell what you guys think.

 

I think I will lower as soon as I get it going.

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  • 2 weeks later...
Posted (edited)

A little more progress on the car. I've fitted a fuel pump inside the tank. I modified the pickup, with a 8mm out line. I mount a VR4 Galant pump to the old pickup line. I mounted the pump so the pre filter sitting flush with the bottom of the tank near the drain plug. I had to run wires from the pump the to top, so I used some studs & the insulators from the battery feed of an alternator. I put 3l of fuel in the tank & turned the pump on. I ran through a reg & gauge & got it to 70psi with no trouble. I don't plan on trowing this car around to savagely as it is going to be my daily driver to get to work & a cruise every now & then.

 

I think this design will work great , if not I will look at a surge later. I will take so pics before the final fit up.

 

Its getting close to start now.

Edited by ozyvr4
Posted

I will have it apart tomoro if your in bris. You could drop for a look or otherwise i try get some pics with good detail of how I did it.

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