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Posted (edited)

so started put my doors back together, cleaned up window regs and installed locking mechanism etc etc and put door rubbers on.

 

Doors hinges all lined up, all good but when I close the door and it locks both sides stick out about 5mm, so not flush with the quarter panel.

 

Think the problem lies with the hooks/strikers that the doors lock on too but ive pushed them in as far as they go and still got a 5mm gap...

 

never was like this and its both sides...

Edited by Tally
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Posted

can't Adjust the hinges where they bolt to the door?

 

I know the KE3x/55 stuff has ajustment in the shell for up/down and angular alignment. And the doors have adjustment for in and out.

 

(By adjustment i mean the movable metal plates)

Posted

That's what I'm talking about...

 

They need to go in more but they can't move anymore...

 

Just so frustrating when shit don't work how you anticipated...

 

I've certainly had a few moments I wanted to take it to sims metal lmao...

Posted

ive got the same problem with my passenger dr tally, never really bothered trying to fix it.

Id love to fix it though, as it does bother me. Let me know how/when you fix it.

 

Stick with it, it will all be worth it after that first drive : )

 

Cheers

Posted
That's what I'm talking about...

 

They need to go in more but they can't move anymore...

 

Just so frustrating when shit don't work how you anticipated...

 

I've certainly had a few moments I wanted to take it to sims metal lmao...

 

Pain in the arse isn't it!

With a bit of patient adjustment things should improve. You might find that once you have adjusted all you can, a little bit of careful bending will help too. My car is just the same.

Posted (edited)

Don't have the front guards on yet do you?

 

If so, remove them so you can get to the hinges and attempt to re-align it again, making sure the door hasnt dropped vertically as I bet this is where your main issue will lie.

Edited by Raven
Posted

Thanks guys

 

all good now, was my door rubbers, didnt have them on properly, had the LH rubber on the drivers side and RH rubber on the passenger side DOH!

 

was causing them to scrunch up on the hinge side of the doors.

 

Yea also as the passenger side was a KE20 door made to fit its never going to be perfect as its from a different car let alone a sedan version...

 

Plan to find a genuine KE25 door and replace it at some stage....

 

Yea guards are sikaflexed on, not going no where but I can still manage to get in and un-do the bolts with a spanner, just takes a bit more effort :jamie: but the door is lined up not going anywhere...

 

Now when you close the door it clicks in and then you push it again and it locks in so I'm happy...

 

in other news got some full orange indicator lenses from my mate dave and he also gave me a micro TE27 Levin :jamie:

 

4720912270_ed4e88bb5a.jpg

 

4720910852_997fd83ffc.jpg4720909936_65de8dfde7.jpg

Posted

hey tally, also you can get new kits for the hinges to rebuild them and tighten them up

as they would have worn and sagged after 30 odd years, some guy in the US makes them

up for about $30 a side, pm me for details ill see if i can find it...

Posted (edited)

Update.

 

Got some JDM calipers and vented rotors for this from Touge Boy.

 

Should be more then enough to stop the car well.

 

Cleaned up my K50 gearbox today, came up nice and clean.

 

Hopefully get roof lining sorted this week, really only thing holding me back.

Got number to an auto trimmer so see what he can do for me...

 

So yea should make some good progress next two weeks, keep eyes on this thread...

 

Tally

Edited by Tally
Posted (edited)

Ok so looks like this thing will see the road next week guys..

 

4748960276_65936bfc2a.jpg

 

Have put doors back together and started cleaning up and painting bits and pieces...

 

Just need to figure out how I'm going to wire up my elec dizzy, been told its only two or three wires but not sure really... some pics:

 

4748960684_4fdb10e23c.jpg4748960994_43afdd2ea2.jpg

 

Also need to figure out wiring for starter motor and alternator...

 

Roof lining will be done by Tuesday so windows will go in same day, do I need to use a sealer on with the windscreen rubbers?

 

Pick up clutch kit Thursday.

 

Also got some JDM calipers and vented rotors for this from Touge Boy.

 

So need to get:

 

Battery

Battery Box

Battery lead

Oil

Coolant

Spark plugs - BPY5EY if I remember correctly lol, bought so many lol

Water pump - KE70

Steering gear oil - What should I get? Heard Penrite gear oil is good?

Gearbox oil

Air filter

An exhaust system

Sway bar bushes and sway bar D bushes

Brake master cylinder. thinking Datsun 240K one...

 

so not a long list of stuff to get which is good

Edited by Tally
Posted

And I just broke the thrust bearing carrier while removing the bearing, so gearbox is a no no tonight arghh. Anyone in Adelaide got one SMS me on 0421758655.

Posted

Looking great Tally

 

K & H and no doubt others make a dedicated window sealant. Basically you install the window, then lift up the edge of your nice soft rubber, and pump it underneath the seal from a cartridge gun, till it starts to ooze out. Keep working your way around. It never sets, and never leaks!

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