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Posted

Ive made a nice little setup for by battery holder, now all i have to do is mount it in the boot. Can i just drill through the floor? I just want to double check every thing just in case i screw something up. Just 4/6 bolts. They will clear the bar with ease.

 

Yes, no, But?

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Posted

4 x high tensile grade 8.8 bolts, M6 should be enough. You'll need to make a metal plate that sits in the box, and then have the bolts go through that. You don't want the box to just be held with the plastic. You'll also want to pass your battery holder through this plate. I used a piece of 3mm aluminium.

 

Under the floor, get some mudguard washers to spread the load.

Posted (edited)

Ive got 'washers' in the box which are just triangle piece of metal worth a hole in them. That screwed onto a piece of wood which, then the piece of wood which is bolted to the boot.

 

Or do i have to bolt the box down? I can't see the plastic being that strong if it needs large bolt to hold it in place?

Edited by Jason
Posted

You'll never get wood to pass an engineers peace of mind.

 

I don't really know what you're talking about in terms of your "washers".

 

Yes you do have to bolt your box down, how else were you intending to keep it where it is? Tie it down with shoelaces?

 

No, the plastic isn't very strong, that's why you have to spread the load somehow, you don't want to just have the bolts go through the plastic alone because in the event of an accident it'll just rip the plastic to shreads. To solve that problem I got a piece of aluminium and put it in the box, and passed the bolts through those. That way, the plastic box is sandwiched between the plate and the boot floor, which makes it a hell of a lot stronger.

 

Then to mount the battery brace, I passed it through the plate too. So it isn't the plastic box holding the battery down, it's the aluminium plate.

Posted

don't do what a friend of ours did and drill into your wheel well and wonder why there's a hissing sound coming from it :P one new spare tyre later, rod went back to installing his mdf bodykit (true story)

Posted

What fuel tank :)

 

bah I'm going for a big shop tomorrow, grinding wheels, cutting wheels, brush wheels for angle and drill, sanding disks. Then bolts and battery connections. Plus shit loads of other little assortment. GET INTO THIS RUST!!! :P

Posted (edited)

sure isn't - I'm low on all my grinding stuff, Teddy's seen my wire brush :P i think its got 3 strands of about 2mm in length

 

ok no wood, i just had it so the battery would be more level

Edited by Jason

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